NEON QT Valve Sensor
Industrial IoT solutions

NEON QT Valve Sensor

With redesigned universal bracket for fast installation without downtime

Having reliable information available is the essence of good decision making to ensure safety in working environments, especially in industrial sites. As a result, businesses will run more efficiently and operations will be streamlined. TWTG’s Industrial IoT-connected valve sensors provide this insight.
Product Documentation

Unlock Efficiency and Safety with the NEON Valve Sensor

In the dynamic world of industrial operations, TWTG’s NEON Valve Sensor has already emerged as a pivotal innovation, redefining how engineers monitor and manage valve activity. It reinforces that having access to reliable data is essential to making good decisions and, as a result, running a more efficient and streamlined operation minimizing Loss of Containment. Through outstanding adaptability, the NEON sensor makes manually operated valves smart by transforming them into IoT-connected assets.

The NEON QT Valve Sensor has an entirely redesigned assembly ensuring universal compatibility with any size quarter-turn valve  on the market. Engineered for rapid deployment, the innovative 45-degree slotted bracket means the sensor can now be installed in under two 2 minutes. Furthermore, learning from engineers in the field, to avoid inconvenience, the new sensor with universal bracket needs no calibration and can be installed without operating the valve. So, the lineup remains unchanged and valuable time is saved.

Square NEON Valve Sensors at Vopak Terminal Vlaardingen
NEON Valve Sensors at Vopak Terminal Vlaardingen

Innovative Design for Optimal Performance

The TWTG Valve Sensor is an industrial-grade device designed to withstand harsh and hazardous environments. It has been rigorously tested and certified to operate safely in explosive atmospheres (ATEX zone 1 / IECEx class 1). With its ability to function in temperature ranges from -40 to +80 degrees Celsius, the Valve Sensor ensures reliable performance in valve position monitoring even under the most challenging conditions. Its redesigned universal bracket, swift installation, and minimal maintenance requirements underscore TWTG’s commitment to continuous innovation, adaptability, and user convenience.

With universal compatibility and multiple orientation versatility, the new NEON sensor assembly can be intuitively fitted to any valve head on the market in under two minutes.

 

Square The pre-calibrated universal bracket enables fast installation with zero downtime
The pre-calibrated universal bracket enables fast installation with zero downtime

Proven Technological Functionality - New Engineering Ingenuity

The all-new bracket has been innovatively engineered to ensure both safety and practicality. In fact, it serves not only as a mount but as a functional component of the sensor mechanism. As a result, the NEON QT Valve Sensor is positioned directly at the center of the valve head, away from the handle, which prevents accidental contact with an engineer’s hands. This feature helps avoid potential miscalibration or even accidents.

All NEON sensors can be installed on new or existing equipment based on your digitization strategy. By continually increasing the number of digital measuring points in an industrial facility, engineers can gain better insight into the running and interdependencies of their operations.

 

Reliability is the first thing to consider when providing insight based on new technologies. Therefore, our Valve Sensors have been specifically designed to only communicate the essential: closed or open. This allows our customers to reduce false positives immensely and be certain of the measurements the sensor delivers.

The sensors communicate via a privately hosted LoRaWAN network, with gateways tailor made for the same industrial conditions and requirements of the Valve Sensor (globally). TWTG can install this network and it has been designed to scale up in numbers and for other I-IoT solutions in the future. Furthermore, they can be integrated with DCS / SCADA systems to ensure operational excellence.

Low cost and quick installation plus tailor made for large deployment

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Supports all quarter-turn valves.

Tech details

We love to talk tech, but we also understand different parts of the world or specific industries demand custom requirements. Therefore, we kindly invite you to contact us to talk possibilities for your company. We’ve worked together with the top players in the industry, which gave us  a better understanding of the various industries that uses valves and similar solutions.

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3-5 Years of battery life*
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IP-65 ATEX / IECEx Zone 1 certified**

• Works with nearly all types of manual valves (also see NEON Valve Sensor MT)
• Determines Valve State: fully closed // opened
• Battery life: 3-5 years* (refurbishment options)
• Temperature conditions: -40 to +80 degrees Celsius
• Runs on privately hosted LoraWAN I-IoT network
• Quick provisioning and easy installation
• IP-65 rated, ATEX / IECEx Zone 1 certified**
• Global availability and quick deployment possibilities

 

* Depending on configuration, network quality, storage time and geographical location

** Ex II 2 G Ex ia IIB T4 Gb

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